Zvakajairwa Kukanganisa Kuongorora kwePlastiki Extruders

Plastic extruder michina yakakosha muindasitiri yepurasitiki, inoshandura mapurasitiki epurasitiki kuita akasiyana maumbirwo. Nekudaro, semuchina chero upi zvawo, ivo vanowanzo kanganisa izvo zvinogona kukanganisa kugadzirwa. Kunzwisisa uye kugadzirisa nyaya idzi kwakakosha pakuchengetedza mashandiro anoshanda. Heino ongororo yakazara yezvakajairwa extruder zvikanganiso uye nzira dzavo dzekugadzirisa matambudziko:

1. Main Motor Inotadza Kutanga:

Zvinokonzera:

1. Maitiro ekutanga asina kururama:Ita shuwa kuti kutevedzana kwekutanga kunoteverwa nemazvo.
2. Dzakakuvadzwa Motor Threads kana Blown Fuse:Tarisa kutenderera kwemagetsi emota uye kutsiva chero mafizi akakuvadzwa.
3. Activated Interlocking Devices:Tarisa uone kuti zvese zvakavharika zvishandiso zvine chekuita nemota zviri munzvimbo chaiyo.
4. Unreset Emergency Stop Button:Tarisa uone kana bhatani rekumisa emergency ramiswa patsva.
5. Discharged Inverter Induction Voltage:Mirira maminetsi mashanu mushure mekudzima simba guru kubvumira iyo inverter induction voltage kuti iparare.

Mhinduro:

1. Dzokorora maitiro ekutanga uye tanga maitiro acho nenzira kwayo.
2. Ongorora dunhu remagetsi emota uye wotsiva chero zvinhu zvisina kunaka.
3. Simbisa kuti ese maturusi ekubatanidza ari kushanda nemazvo uye kwete kudzivirira kutanga.
4. Gadzirisa bhatani rekumira nechimbichimbi kana rabatikana.
5. Bvumira iyo inverter induction voltage kuti ibudise zvachose usati waedza kutangazve mota.

2. Kusagadzikana Main Motor Yazvino:

Zvinokonzera:

1. Uneven Feeding:Tarisa muchina wekudyisa kune chero nyaya dzinogona kukonzeresa kuwanikwa kwezvinhu.
2. Yakakuvadzwa kana Kusave neLubricated Mafuta Bearings:Ongorora mabearings emota uye uone kuti ari muchimiro chakanaka uye anozorwa zvakaringana.
3. Inoperative Heater:Tarisa uone kuti maheater ese ari kushanda nemazvo uye kupisa zvinhu zvakaenzana.
4. Misaligned kana Interfering Screw Adjustment Pads:Tarisa ma screw pads uye ona kuti anoenderana nemazvo uye asingakonzere kukanganisa.

Mhinduro:

1. Troubleshoot muchina wekudyisa kubvisa chero kusawirirana mukudyisa zvinhu.
2. Gadzirisa kana kutsiva mabearings emota kana akuvadzwa kana kuti anoda lubrication.
3. Ongorora hita yega yega kuti ishande zvakanaka uye wotsiva chero isina kunaka.
4. Ongorora screw ekugadzirisa pads, gadzirisa iwo nemazvo, uye tarisa kune chero kukanganiswa nezvimwe zvikamu.

3. Yakanyanya Yakakwira Main Motor Kutanga Ikozvino:

Zvinokonzera:

1. Nguva yekupisa isina kukwana:Bvumira zvinhu kuti zvipise zvakakwana usati watanga mota.
2. Inoperative Heater:Ona kuti maheater ese ari kushanda nemazvo uye ari kubatsira mukupisa kwechinhu.

Mhinduro:

1. Wedzera nguva yekudziya usati watanga mota kuti uve nechokwadi chekuti zvinhu zvacho zvakazara plastiki.
2. Ongorora hita yega yega kushanda kwayo uye tsiva chero isina kunaka.

4. Yakavharidzirwa kana Irregular Material Discharge kubva kuDie:

Zvinokonzera:

1. Inoperative Heater:Simbisa kuti maheater ese ari kushanda nemazvo uye achipa kugovera kupisa kwakafanana.
2. Yakaderera Kushanda Tembiricha kana Yakapamhama uye Isina Kugadzikana Molecular Weight Distribution yePlastiki:Rongedza tembiricha yekushanda sekuenderana nezvakatsanangurwa uye ive nechokwadi chekuti mapurasitiki ekuremerwa kwema molecular ari mukati memiganhu inogamuchirwa.
3. Kuvapo Kwezvinhu Zvekunze:Ongorora iyo extrusion system uye ufire chero zvinhu zvekune dzimwe nyika zvinogona kukanganisa kuyerera.

Mhinduro:

1. Wona kuti maheater ese ari kushanda nemazvo uye kutsiva chero akanganisa.
2. Ongorora tembiricha yekushanda uye gadzirisa sezvinodiwa. Bvunza nema process engineers kana zvichidikanwa.
3. Nyatsochenesa uye ongorora iyo extrusion system uye kufa kubvisa chero zvinhu zvekunze.

5. Ruzha rusina kujairika kubva kuMain Motor:

Zvinokonzera:

1. Dzakakuvadzwa Motor Bearings:Ongorora mabearings emota kuona kusakara kana kukuvadzwa woatsiva kana zvichidikanwa.
2. Yakashata Silicon Rectifier muMotor Control Circuit:Tarisa iyo silicon rectifier zvikamu kune chero hurema uye udzore ivo kana zvichidikanwa.

Mhinduro:

1. Tsiva mabhengi emota kana akakuvadzwa kana kupera.
2. Ongorora iyo silicon rectifier zvikamu mumotor control circuit uye kutsiva chero akanganisa.

6. Kupisa kwakanyanya kweMain Motor Bearings:

Zvinokonzera:

1. Insufficient Lubrication:Ita shuwa kuti mabearings emota akanyatsozorwa nerubricant yakakodzera.
2. Kupfeka Kwakasimba:Ongorora mabearings kuti ane zviratidzo zvekusakara woatsiva kana zvichidikanwa.

Mhinduro:

1. Tarisa iyo lubricant level uye wedzera zvimwe kana zvichidikanwa. Shandisa mafuta anokurudzirwa kune chaiwo mabearings emota.
2. Ongorora mabearings kuti asakara woatsiva kana akasakara zvakanyanya.

7. Fluctuating Die Pressure (Inoenderera mberi):

Mhinduro:

1. Troubleshoot the main motor control system uye mabearings ekubvisa chero zvikonzero zvekumhanya kusawirirana.
2. Ongorora iyo yekudyisa system mota uye control system kuti ive nechokwadi chekudya chakadzikama uye kubvisa kushanduka.

8. Yakaderera Hydraulic Oiri Kudzvinyirira:

Zvinokonzera:

1. Kusarurama Pressure Setting paRegulator:Tarisa kuti iyo yekumanikidza inodzora vharafu murubrication system yakaiswa kune yakakosha kukosha.
2. Oiri Pombi Kutadza kana Yakavharika Suction Pipe:Ongorora pombi yemafuta kune chero kusashanda uye ona kuti pombi yekukwevera iri pachena pane chero zvipingamupinyi.

Mhinduro:

1. Tarisa uye gadzirisa iyo yekumanikidza inodzora vharafu murubrication system kuti ive nechokwadi chekumanikidza kwemafuta.
2. Ongorora pombi yemafuta kune chero nyaya uye gadzirisa kana kuitsiva kana zvichidikanwa. Chenesa pombi yekukweva kuti ubvise chero zvakavharika.

9. Inononoka kana Kusashanda Otomatiki Sefa Changer:

Zvinokonzera:

1. Low Air kana Hydraulic Pressure:Tarisa kuti mhepo kana hydraulic pressure inopa simba sefa chenji yakakwana.
2. Inodonha Mhepo Silinda kana Hydraulic Cylinder:Tarisa uone kubuda mumhepo cylinder kana hydraulic cylinder seals.

Mhinduro:

1. Ongorora sosi yemagetsi kune yekuchinja sefa (mhepo kana hydraulic) uye ona kuti iri kupa kumanikidza kwakakwana.
2. Ongorora cylinder yemhepo kana hydraulic cylinder seals kuti inodonha uye woitsiva kana zvichidikanwa.

10. Sheared Chengetedza Pini kana Kiyi:

Zvinokonzera:

1. Yakawandisa Torque muExtrusion System:Ziva kunobva torque yakawandisa mukati meiyo extrusion system, senge zvinhu zvekune dzimwe nyika zvinodzvanya screw. Panguva yekutanga kushanda, ita shuwa preheating nguva uye tembiricha marongero.
2. Kusarongeka Pakati peMain Motor uye Input Shaft:Tarisa kune chero kusarongeka pakati pemota huru uye shaft yekupinza.

Mhinduro:

1. Misa iyo extruder nekukurumidza uye ongorora iyo extrusion system kune chero zvinhu zvekunze zvinokonzera jam. Kana iyi iri nyaya inodzokororwa, ongorora iyo preheating nguva uye tembiricha marongero kuti uve nechokwadi chepurasitiki chakakodzera.
2. Kana kusarongeka kwakaonekwa pakati pemota huru uye shaft yekupinza, kurongeka kwakakosha kudzivirira kumwe kuveura kwepini dzekuchengetedza kana makiyi.

Mhedziso

Nekunzwisisa izvi zvakajairika extruder zvikanganiso uye nzira dzadzo dzekugadzirisa matambudziko, unogona kuchengetedza kugadzirwa kwakanaka uye kuderedza nguva yekudzikira. Yeuka, kuchengetedza kuchengetedza kwakakosha. Kugara uchiongorora extruder yako, kuomerera kune yakakodzera rubrication marongero, uye kushandisa zvemhando yepamusoro zvinhu zvinogona kuderedza zvakanyanya kuitika kwezvikanganiso izvi. Kana ukasangana nedambudziko rinopfuura hunyanzvi hwako, kubvunza ane hunyanzvi extruder tekinoroji inokurudzirwa nguva dzose.